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How to Consolidate 40 Machined Parts Into One 3D-Printed Assembly How to Consolidate 40 Machined Parts Into One 3D-Printed Assembly

How to Consolidate 40 Machined Parts Into One 3D-Printed Assembly

A Practical Engineering Guide to Part Consolidation with MJF and SLS

This article shows mechanical design engineers how to evaluate and redesign multi-part machined assemblies for MJF or SLS. It covers part consolidation, load paths, tolerance strategy, internal geometry, powder removal, inspection, and production qualification—helping engineers reduce manufacturing complexity without creating new performance or production problems.

The Design Engineer's Guide to Qualifying AM Parts for Production The Design Engineer's Guide to Qualifying AM Parts for Production

The Design Engineer's Guide to Qualifying AM Parts for Production

Additive manufacturing gives you incredible design freedom, but with that freedom comes variability...

So you've designed a killer part using additive manufacturing, and now your boss is asking, "Can we scale this to production?" It's a question that makes a lot of design engineers pause. Moving from prototype to production-ready AM parts isn't just about hitting "print" a few hundred more times. It requires a systematic qualification process to ensure every part...
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