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Thursday, May 1, 2025
TECHNOLOGIESTRADITIONAL MANUFACTURINGPrecision Modular Tooling (PMT)

Precision Modular Tooling (PMT)

Precision Modular Tooling

Advanced manufacturing solution combining flexibility with high accuracy

Our Prototype Tooling which we call Precision Modular Tooling or PMT from experience in producing Injection Molds quickly. This tooling performs so well it is used quite often for bridge tooling and short-run production. The PMT approach to rapid tooling enables new products to be developed in the final material of choice, in a fraction of the time it takes to produce a full mold.

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Why Choose PMT

  • Lead time 2-3 weeks*
  • EDM and CNC Machine Tools
  • Accurate prototype parts
  • No Design Compromises
  • Low volume production
  • Steel tools from P20
  • Tool life 50K+

Steps to Create PMT Tool

  1. Begin with a 3D CAD model with adequate draft.
  2. Define the parting lines and create a tooling layout.
  3. Select a modular base that will accommodate the part.
  4. Using 3D CAD, design the inserts for the modular base.
  5. Fabricate inserts with CNC machining and CNC EDM.
  6. Assemble the inserts into the modular base.
  7. Injection mold samples for appropriate qualifications.

PMT FAQs

Think of PMT as the "Swiss Army knife" of injection molding tools. It consists of a permanent base tool structure made from P20 tool steel, combined with interchangeable inserts that can be swapped out for different design iterations. Just like a 3-in-1 kitchen appliance can transform with different plates, PMT allows you to modify specific features of your mold without rebuilding the entire tool.

PMT shines in several scenarios:
  • Products requiring multiple design iterations
  • Components needing texture or feature variations
  • Material validation testing
  • Bridge tooling applications
  • Projects where future modifications are likely
  • Products with multiple similar variants

For optimal PMT success, consider:
  • Early planning for potential design iterations
  • Strategic feature placement for easy insert modification
  • Clear documentation of likely variation points
  • Material flow and gate location planning
  • Assembly interface consistency requirements
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1 Harvard Way Hillsborough, NJ 08844

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